FlexMail

Targeted and efficient with end-to-end roll-to-mail production for personalized campaigns that land on time at scale.

Features:

Roll-to-mail production line from web input to finished pieces
Integrated high-speed inkjet zone for variable data addressing
Modular cutting and folding sections for letters, flats, and self-mailers
Inline waste handling to remove trim and keep the line clean
Camera-covered inspection stations for accurate registration and quality control
Vertical conveyor outfeed for easy batching, tray loading, or downstream inserting

Steven Fyfe

Founder & CEO

Happy clients worldwide

Product Tour

What maximum speed looks like.

Happy clients worldwide

Features

Maximum speed, maximum output.

End-to-End Roll-to-Mail Automation

Start from a blank roll and finish with mail-ready pieces in one continuous line, removing handoffs and shaving days off campaign turnaround.

Inline Variable Data Printing

A dedicated inkjet section applies addresses, barcodes, and personalized messages inline, so every piece is targeted, trackable, and ready for postal sorting.

Flexible Cutting and Folding Modules

Configurable cutting and folding units let you run letters, flats, self-mailers, and more, so you can adapt quickly to different formats and client needs.

Camera-Based Quality Inspection

Inline vision systems monitor registration and print quality as you run, catching defects early so only accurate, on-brand pieces reach the end of the line.

Built-In Waste and Trim Handling

Integrated waste removal takes care of trims and offcuts automatically, keeping the line clean and operators focused on production, not housekeeping.

Ergonomic Vertical Outfeed

A vertical conveyor delivers finished mail pieces in neat batches at operator height, simplifying tray loading and downstream inserting for faster dispatch.

What we manufacture

200

Precision-built products delivered to clients across industries and continents.

Process

Ready to maximize output?

Unlock the full potential of your presses by turning web speed into real output with automated lines engineered to run faster, longer, and more profitably.